Desenvolvimento e caracterização de placas aglomeradas de resíduos de polieuretano "skin", com diferentes retardantes de chama

Abstract

The polymeric materials are widely used in many application areas, such as in civil construction, automotive, packaging, general industry, among others, replacing metals, ceramics and wood in a versatile and efficient way However, there is a large volume of discard of polymeric industrial waste that does not currently receive adequate destination for recycling, among them thermo-rigid polyurethane (PU) (rigid and flexible foams). The polyurethane (PU) is a versatile material because of its wide range of applications, but large volumes of PU in the form of industrial waste and post-use materials are disposed of in industrial and sanitary landfills every year. The reuse of PU waste by the mechanical recycling process is an environmentally sustainable and correct alternative, as it generates added value to this material and promotes a better use of non-renewable natural resources. The objective of this work was the development of agglomerated boards of skin polyurethane (PUs) (industrial wast) with the addition of different flame retardants, as well as the evaluation of fire reaction, morphological, physical and mechanical properties of the agglomerates obtained. The compositions used were 40 to 70 % (mass) industrial waste PUs, 30 % binder agent (Elastan) and 0 to 30 % of different flame retardants (alumina trihydrate - ATH, melamine polyphosphate - MPP, ammonium polyphosphate - APP and antimony trioxide + decabromodiphenyl oxide - TADB). To obtain the agglomerated boards, different compositions were compression molded using 2 to 6 kgf·cm-2 at 60 °C for 10 min. This study concluded that the samples PUs(40)/APP(30) and PUs(40)/TADB(30) (containing 30 % by mass of flame retardants) presented the best results of reaction to fire, with classification V0, according to the UL94-V standard. It was also evidenced that different size of PU granulometry does not alter the properties of reaction to fire of the developed agglomerates. The mechanical tests show that the agglomerates have superior resistance than necessary for the handling and application, and the results of thermal conductivity prove that these materials can possibly be destined for thermic applications in building construction and industry.