Desenvolvimento de biorreator de tambor rotativo em escala de bancada

Abstract

In this work, details on the assembling of a solid state cultivation system, whose main component is a bench scale rotating-drum bioreactor, are described. The bioreactor was built in refractory glass and has an approximate volume of 6.2 liters. To assemble the equipment, the following aspects have been studied: geometry of the bioreactor; control of frequency and period of agitation; moistening, warming and controlling of the inlet air flux; mixing of cultivation medium; determination and control of medium temperature; sample withdrawn. The developed system was evaluated, being the cultivation of the pectinolytic enzymeproducing microorganism Aspergillus niger T0005/007-2 used as the model process. The fermentative tests were carried out in a medium containing wheat-straw as solid support and were used to evaluate the effects of three main parameters agitation, mass of cultivation medium and medium temperature on the cell growth and the production of endopolygalacturonase (endo-PG) by A. niger. For agitation of the solid medium, three modes were compared: no agitation; agitation of 1 rpm for 5 minutes each 2 hours; agitation for 1 hour and 55 minutes, each 2 hours. The second mode of agitation led to the best cell growth, 81 mg.g-1, and to endo-PG activity of approximately 80 U.g-1, similar to that obtained with the static system. With the third mode of agitation occurred, apparently, some damage to fungus mycelium and inferior results were achieved. The evaluation of the mass of cultivation medium on the process was done by loading the reactor with masses that result in the occupation of 30, 45 and 60% of the working volume of the bioreactor. With respect to the cell growth, the best result was attained with the smallest load of medium, whereas the intermediate load resulted in the highest endo-PG activity, 107.2 U.g-1. In the experiments on the influence of the temperature on the cultivation of A. niger, the largest endo-PG activity (80.6 U.g-1) was obtained in a process condition that allowed that the temperature reached values close to 45ºC. When the medium temperature was controlled at 30ºC, the endo-PG activity was substantially lower, 46.4 U.g-1. In the tests with the model process, no clearly positive influence of agitation on the production of endo-PG was observed. From the temperature-controlled experiments however, it is possible to suggest that endo-PG formation is favored by a stress condition for the microorganism, represented in this case by medium temperatures over 40ºC, since the optimal temperatures for A. niger growth is found in the range of 28 to 34ºC. This result disagrees from what is generically described in the specialized literature for the solid state cultivations, being this fact an example of the importance of having a small-scale rotating-drum bioreactor as a basic equipment for fundamental studies on that type of fermentative process. Additionally, the fact of the reactor body being built on glass allows the inspection of the internal space of the rotating drum and to observe the effects of agitation on the cultivation medium.